Roof Retrofitting for Metal Buildings

In recent years, an increasing part of our business is the reroofing of low slope pre-engineered metal buildings. Roof leaks on this type of building are usually related to the many exposed fasteners that secure the roof panels to the structural roof purlins. Over time, the constant expansion and contraction of the metal roof contributes to the fasteners loosening and eventually leaking. In addition, inadequate insulation promotes ice dam formation, causing water infiltration of unsealed seams. We have reroofed many pre-engineered metal buildings with two roof systems. Both systems yield a leak free roof with increased insulation.

EPDM(Rubber) Roof System For Roofs With Slopes Less Than 2" per ft. (2/12)
The basic installation steps are as follows:
   • The existing metal roof remains in place.
   • Roof insulation (one or multiple layers) is installed between and over the ribs of the existing metal roof panels. On most metal buildings, the existing insulation was installed between the purlins and the roof, causing compression of the insulation and decreased insulation value at every purlin. Our insulation system is superior and will decrease fuel consumption in the winter and help with cooling in the summer. The roof starts paying for itself immediately in energy savings.
   • An EPDM (rubber) membrane is installed over the insulation.
   • All perimeters and roof penetrations are flashed with either rubber membrane or pre painted metal.
   •  This roof system qualifies for a warranty from the manufacturer, Carlisle Syntec Systems, for a period up to 20 years. Carlisle is the industry leader in single ply roof systems.

Standing Seam Metal Roof System For Roofs With Slopes Greater Than 2" per foot (2/12)
The basic installation steps are as follows:
   • 2" x 4" wood nailers are fastened over the existing metal roof 2' on center and parallel to the eaves. The nailers are necessary to properly secure the new standing seam metal roof panels.
   • Roof insulation is installed between the nailers and often times a second layer of roof insulation is added to increase the insulation value.
   • Roofing underlayment, such as Ice and Water Shield and/or 30 pound felt paper is installed over the insulation.
   • Continuous 20" wide roof panels are fabricated from either 26-gauge mill finish galvalume or 24-gauge color-coated galvalume with a Kynar 500 finish.

The advantage to our system is the absence of any exposed fasteners penetrating the metal roof panels.

List of Completed Metal Building Retrofit Projects for Reference:

  • Coles Transportation Museum - Perry Road, Bangor, Maine (EPDM)
  • Moss Inc. - Route 1, Belfast, Maine (EPDM)
  • FMC - Crocketts Point (several projects), Rockland, Maine (EPDM)
  • Maine Yankee Information Centr - Old Ferry Rd, Wiscasset, Maine (METAL)
  • Ingraham Equipment - Knox, Maine (METAL)
  • Irving Oil Corporation - Portland Int. Airport, Portland, Maine (METAL)
  • Hight Partners - Madison Avenue, Skowhegan, Maine (EPDM & METAL)
  • Kennebec Equipment Rental - Several Locations (EPDM & METAL)
  • Owls Head Transportation Museum - Owls Head, Maine (EPDM & METAL)